single side assembly

Price 1800 INR/ Number

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MOQ : 1 Number

single side assembly Specification

Tool Type
Surface Mount Technology

Power Source
Electric

Application
Consumer Electronics, Industrial Automation, Automotive

Noise Level
Low (<60 dB)

Product Type
Single Side PCB Assembly

Material
FR-4, Copper

Computerized
Yes

Automatic Grade
Semi-Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
220-240 V

Weight (kg)
Approximately 10-15 kg (without components)

Dimension (L*W*H)
300 mm x 200 mm x 20 mm (PCB size varies)

Capacity
Depends on assembly line, up to 500 units/day

Feature
High precision, Solder mask, Silkscreen labeling

Color
Green (PCB Base)

single side assembly Trade Information

Minimum Order Quantity
1 Number

Payment Terms
Cash in Advance (CID)

Supply Ability
50 Per Day

Delivery Time
2 Days

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Domestic Market
All India

About single side assembly

An EDM Single-Side Copper Guide Wheel is a specialized component used in Electrical Discharge Machining (EDM), particularly in Wire EDM (Electrical Discharge Machining). Heres a breakdown of what it entails:

Key Components:

EDM (Electrical Discharge Machining): EDM is a machining process that uses electrical discharges (sparks) to remove material from a workpiece. In Wire EDM, a thin wire is used as the electrode to cut through a conductive material, such as metal. The wire moves along the workpiece while being guided by a series of components.
Single-Side Copper Guide Wheel:
- Guide Wheel: In a Wire EDM machine, guide wheels are used to precisely guide and control the movement of the wire during the machining process. These wheels help ensure that the wire follows the correct path without deviating, which is crucial for accurate cutting.
- Single-Side: This refers to the design of the guide wheel. In this case, the wheel may only have one side that actively guides or supports the wire, as opposed to two-sided wheels that might offer support from both sides. The "single side" design can be beneficial for specific machine setups or to save space.
- Copper Material: Copper is often used for EDM guide wheels because of its excellent electrical conductivity, thermal properties, and low wear. Copper is a good material for guiding the wire while ensuring minimal resistance and heat generation during the cutting process.

Precision Assembly for Modern Applications

Engineered for reliability and efficiency, our single side assembly PCB integrates both surface mount and through-hole techniques, delivering robust performance across consumer electronics, automotive, and industrial automation sectors. With PLC control and a semi-automatic, computerized process, every PCB guarantees consistency while allowing flexibility with customizable connectors. The green solder mask and clearly labeled silkscreen offer easy identification and refined aesthetics, supporting high-volume production with low noise and strong durability.

Quality and Compliance You Can Trust

Our manufacturing process incorporates Automated Optical Inspection and manual quality checks, ensuring every board meets the highest standards. Produced in a humidity-controlled environment using FR-4 and high-purity copper, each PCB adheres to RoHS directives for environmentally safe operation. Standardized at 1.6 mm thickness and capable of withstanding a wide temperature range, this assembly promises longevity and dependability in every application.

FAQ's of single side assembly:

Q: How is the single side assembly PCB manufactured?

A: The assembly uses both surface mounting and through-hole soldering (wave or reflow techniques) on a single-layer FR-4 board, controlled by PLC systems for enhanced precision and efficiency.

Q: What are the key benefits of using this PCB for my project?

A: You'll benefit from high reliability, RoHS compliance, customizable connectors, and the ability to handle up to 500 units per day. Enhanced inspection processes also ensure consistent performance and quality.

Q: When should I opt for a single layer, single side assembly?

A: Single side assembly is ideal when your design requires straightforward circuitry and cost-efficiency, such as in consumer electronics, industrial automation, or automotive projects without complex layer requirements.

Q: Where can this PCB assembly be applied?

A: It is suitable for a broad range of applications including consumer electronics, industrial automation systems, and automotive electronics thanks to its robust construction and versatile connector options.

Q: What is the process for mounting components on the PCB?

A: Components are mounted using surface mount technology and through-hole insertion, followed by either wave or reflow soldering. After assembly, each board undergoes Automated Optical Inspection and manual quality control checks.

Q: How do you ensure the quality and reliability of each PCB?

A: Each PCB is subjected to AOI (Automated Optical Inspection) and manual quality checking. Storage in a humidity-controlled environment preserves integrity, and RoHS compliance further guarantees reliability.

Q: What storage and operating conditions are recommended for these PCBs?

A: Store assembled PCBs in a humidity-controlled environment and operate them within a temperature range of -10C to 60C to maintain optimal performance and longevity.

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